(Click Image to Enlarge)Stamping of Blade Power Terminal

At G&M Manufacturing we provide precision stamping services for various industries, and a wide range of applications. This project is stamped for a customer in the automotive industry, and consists of a blade terminal which is a component of a power circuit for an interconnect header. At G&M we utilize state-of-the-art, high speed stamping systems, such as our 60 ton Bruderer straight side punch press which was used to manufacture this product. The overall part dimensions were 49 mm long and 22 mm in width, and required tolerances of ±.025 mm. The material used was C14415 high performance copper with an extra hard R420 temper and thickness of 1.2 mm. The material was finished with reflow tin over copper flash. ZEISS O-INSPECT system testing was also conducted to ensure quality requirements. At G&M we manufacture 1,550,000 blade terminals annually for this customer. This project highlights our capabilities of multiple processes and finishing options. Contact us to learn more.

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Stamping of a Blade Power Terminal Project Details

Product Description

 

 

Terminal for a power circuit for an automotive interconnect header.

 

Capabilities Applied/Processes

 

 

Primary

  • Progressive Die Stamping

 

Equipment Used to Manufacture Part

 

 

60 ton Bruderer straight side punch press

 

Overall Part Dimensions

 

 

49mm long 22mm wide

 

Tightest Tolerances

 

 

± .025 mm

 

Material Used

 

 

C14415 High Performance Copper
R420 Temper (H06)

  • Thickness: 1.2 mm

 

Material Finish

 

 

Reflow Tin over Copper Flash

 

In process testing/inspection performed

 

 

OGP Vision System

 

Industry for Use

 

 

Automotive Industry

 

Volume

 

 

1,550,000 Annually

 

Delivery Location

 

 

Midwest, USA

 

Standards Met

 

 

Customer Specifications, CAD Drawing

 

Product Name

 

 

Blade Power Terminal