Stamped Brass Cover for the Copier Industry

The project highlighted here was stamped for an electronics manufacturer for use in the copier industry. As an industry leader in stamping processes at G&M Manufacturing, we are well equipped to manufacture this unique project. We utilized our 80 ton Johnson press to manufacture the 2.06" x .385" x .54" cover. This project was challenging due to the difficult rectangular draw in addition to the slot in the side of the cover. We stamped the slot in with a cam in the progressive die, saving additional steps. The cover was manufactured from C260 deep drawing quality brass with a thickness of .015". As required by the customer the cover was barrel nickel plated over copper flash. An optical comparator and calipers were used to produce our tightest tolerance of ±.003" as required for this project. We stamp 60,000 brass cover parts for our customer in the copier industry annually. This project highlights our ability to handle difficult draws in addition to combining operations for cost effectiveness.

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Stamped Brass Cover Project Details

Product Description
Cover and shield for an electrical assembly that gets potted. Difficult rectangular draw in addition to a slot in the side of the part that is put in with a cam in the progressive die, saving an additional operation.
Capabilities Applied/Processes
Primary:
  • Progressive Drawn Stamping

Secondary:
  • Barrel Nickel Plating
Equipment Used to Manufacture Part
80 ton Press
Overall Part Dimensions
2.060" long 0.385" wide 0.540" deep
Tightest Tolerances
± 0.003"
Material Used
C260 Brass (Deep Drawing Quality)
  • Thickness: 0.0150"
Material Finish
Barrel Nickel Plated
With Copper Flash
In process testing/inspection performed
Optical Comparator Inspection
Caliper Inspection
Industry for Use
Copier Industry
Volume
60,000 Annually
Delivery Location
Southern, USA
Standards Met
Customer Specifications, CAD Drawing
Product Name
Cover
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