Stamping of a Blade Power Terminal for the Automotive Industry

At G&M Manufacturing we provide precision stamping services for various industries, and a wide range of applications. This project is stamped for a customer in the automotive industry, and consists of a blade terminal which is a component of a power circuit for an interconnect header. At G&M we utilize state-of-the-art, high speed stamping systems, such as our 60 ton Bruderer straight side punch press which was used to manufacture this product. The overall part dimensions were 49 mm long and 22 mm in width, and required tolerances of ±.025 mm. The material used was C14415 high performance copper with an extra hard R420 temper and thickness of 1.2 mm. The material was finished with reflow tin over copper flash. OGP vision system testing was also conducted to ensure quality requirements. At G&M we manufacture 1,550,000 blade terminals annually for this customer. This project highlights our capabilities of multiple processes and finishing options. Contact us to learn more.

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Stamping of a Blade Power Terminal Project Details

Product Description
Terminal for a power circuit for an automotive interconnect header.
Capabilities Applied/Processes
Primary:
  • Progressive Die Stamping
Equipment Used to Manufacture Part
60 ton Bruderer straight side punch press
Overall Part Dimensions
49mm long 22mm wide
Tightest Tolerances
± .025 mm
Material Used
C14415 High Performance Copper
R420 Temper (H06)
  • Thickness: 1.2 mm
Material Finish
Reflow Tin over Copper Flash
In process testing/inspection performed
OGP Vision System
Industry for Use
Automotive Industry
Volume
1,550,000 Annually
Delivery Location
Midwest, USA
Standards Met
Customer Specifications, CAD Drawing
Product Name
Blade Power Terminal
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